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Leak on the plate heat exchanger

MSJ Plumbing & Drainage LTD provides 24/7 emergency plumbing, drainage and heating services for homes and businesses across its service areas. 

Case Study Poole, Dorset & Surrounding Areas Job Completed

Boiler Plate Heat Exchanger Leak Repair, Internal Clean-Up & System Re-Pressurisation

Comprehensive diagnostic and repair service resolving an internal leak on a boiler plate heat exchanger, including hydraulic seal restoration, full internal chamber clean-up, system re-pressurisation, and operational safety testing.

Service Type Boiler Leak & Servicing
Identified Fault Plate Heat Exchanger Leak
System Pressure Re-Pressurised & Stabilised
Final Outcome Working to Full Standards

The Reported Issue & Diagnostic Inspection

The customer contacted MSJ Plumbing after noticing a recurring drop in boiler pressure accompanied by visible water dripping from beneath the boiler casing. Upon removing the front casing and conducting a full internal inspection, our heating engineer traced the source of the water escape directly to a leaking seal connection on the plate heat exchanger.

Because water inside the boiler cabinet can quickly corrode internal manifolds, sensors, and the main PCB electronics, immediate isolation and remedial servicing were carried out to restore a watertight seal and protect the appliance.

Works Executed On-Site

01

Isolation & Plate Heat Exchanger Leak Resolution

Safely isolated the electrical and water supplies, depressurised the primary heating circuit, and resolved the leak originating from the plate heat exchanger manifolds and O-ring seals.

02

Internal Boiler Chamber Clean-Up

Thoroughly cleaned the internal boiler casing, hydraulic block, and surrounding components, removing accumulated moisture, scale residue, and corrosion deposits caused by the leak.

03

System Re-Pressurisation & Air Venting

Recharged the sealed heating system via the filling loop to optimal manufacturer operating pressure (1.2 – 1.5 bar) and vented trapped air from the internal pump and heat exchanger assembly.

04

Full Thermal & Standards Compliance Testing

Fired up the boiler across both domestic hot water (DHW) and central heating modes. Verified zero leaks under peak thermal expansion and confirmed the boiler is operating safely and in full accordance with industry standards.

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